kitchen basket mold
YUCO MOLD is a professional OEM manufacturer of kitchen basket molds. We offer custom designs, commercial-grade durability, and ISO-certified production.
Plastic kitchen basket molds from China manufacturer
- Kitchen basket molds can be used to create custom baskets for a variety of purposes. Whether you're looking to organize your kitchen or add some decorative touches to your home, kitchen basket molds can help you achieve your goals.
- YUCO has an experienced team and offers ISO-certified manufacturing technology. We have extensive experience in manufacturing plastic basket molds. Compared to other companies, our mold prices are quite reasonable.
kitchen basket mold specifications
A kitchen basket mold is a mold used to create kitchen baskets. It's typically made of steel or aluminum and comes in a variety of designs. Our customers use our molds to create the highest-quality kitchen baskets, and they can also be used to create decorative baskets.
| parameter | specification |
| project name | kitchen drain basket / storage basket mold |
| part material | PP (polypropylene), food grade recommended. alternate: HDPE. [specify material grade] |
| part color | [specify pantone, RAL, or provide masterbatch sample] |
| part dimensions (l x w x h) | as per 3d model [e.g., 300mm x 220mm x 150mm] |
| part weight | [e.g., 250g] (target/estimated) |
| material shrinkage rate | to be confirmed based on final material selection [e.g., 1.6% or 0.016] |
| internal surface finish | high polish, SPI-A2 (for easy cleaning and release) |
| external surface finish | textured/matte finish, VDI 3400 ref 27 (MT-11020). [specify texture code] |
| mold type | plastic injection mold |
| number of cavities | 1 (single cavity) |
| mold base standard | LKM, HASCO, or DME [specify primary standard, e.g., LKM] |
| core steel | – standard: P20 (~300k shots) – mid-grade: 718H (~500k shots, better polish) – high-grade: S136 stainless steel (>1m shots, high polish) |
| cavity steel | – standard: P20 (~300k shots) – mid-grade: 718H (~500k shots, better polish) – high-grade: S136 stainless steel (>1m shots, high polish) |
| steel hardness (core) | P20/718H: 30-33 HRC // S136: 48-52 HRC |
| steel hardness (cavity) | P20/718H: 30-33 HRC // S136: 48-52 HRC |
| runner system | – cold runner: for cost-effectiveness. – hot runner: for faster cycles, no material waste, superior gate finish. [specify brand: YUDO, mold-masters, etc.] |
| gate type | – submarine gate: for automatic de-gating (cold runner). – pin-point gate: (hot runner). to be located on the basket’s exterior bottom. |
| ejection system | combination of ejector pins, stripper plate, and air blast assist. |
| slider / lifter system | required for handle undercuts. steel: H13 (hardened) or equivalent wear-resistant steel. |
| cooling system | optimized, high-efficiency cooling channels for uniform temperature control and minimum cycle time. |
| expected mold lifespan | [e.g., 500,000 shots] (to match selected steel grade) |
| estimated cycle time | [e.g., 35-45 seconds] (target) |
| suitable injection machine | [e.g., 450 ton] |
| design software | UG (NX), SolidWorks, or Pro/E (Creo). |
| design deliverables | 3d (STEP/X_T) and 2d (DWG/PDF) mold designs for approval before steel cutting. |
| mold flow analysis | required. report to be submitted to optimize gate location, filling, and warpage. |
| standard components | reputable brands for easy replacement (e.g., MISUMI, DME, HASCO). |
| cooling line connectors | stamped and clearly marked “in” and “out” with circuit numbers. [e.g., DME NS350 series] |
| mold handling | eyebolt holes on all sides and standard clamping slots are mandatory. |
| material certification | original steel certificates and heat treatment reports to be provided. |
| dimensional report | CMM inspection report for a minimum of 5 initial samples (t1) against part drawing. |
| mold trial process | – t1: video of trial and 5-10 physical samples to be sent for review. – subsequent trials: to implement modifications until part is approved. |
| trial documentation | a detailed mold trial report with all injection parameters for each trial. |
| final acceptance | mold shipment is conditional on client’s final written approval of samples. |
| shipment checklist | – 1 set of production mold – final mold design files (2d & 3d) – steel & hardness certificates – final injection parameters sheet – spare parts kit |
| standard spare parts | [specify quantity, e.g., 2x ejector pins, 2x limit switches, 1x nozzle, 2x thermocouples/heaters if hot runner] |
China basket mold manufacturer
Plastic kitchen basket production process
The injection molding process for kitchen baskets begins by melting the plastic material. This is typically done in an injection molding machine, which consists of a barrel, reciprocating screw, and heating elements. The molten material is then injected into the mold cavity. During this process, ensuring the correct pressure and temperature is crucial to ensure the basket’s correct shape.
The material is then cooled and removed from the mold. Once cooled, the kitchen basket is ready for use. Injection molding is a fast and efficient method for producing large quantities of identical parts or products. It is versatile and can be used to create complex shapes that are difficult to produce using other methods.
Why choose our kitchen basket mold solutions?
As a leading manufacturer of custom OEM kitchen basket molds, YUCO MOLD specializes in providing precision-engineered plastic injection molds, enabling manufacturers to produce high-performance kitchen baskets for commercial kitchens worldwide.
custom design
Our kitchen basket molds ensure easy material flow and full filling during production. These factors are taken into consideration during design, avoiding mold issues during future mold trials.
- Ergonomically designed, foldable structure: Our molds incorporate a patented hinge mechanism, allowing for baskets that can be compressed to 40% of their expanded size, making them ideal for confined kitchen spaces.
- Multiple drainage systems: Precision-molded grooves (0.8-1.2 mm wide) ensure rapid drainage while preventing food residue from leaking.
- BPA-free material compliance: Our molds are optimized for food-grade PP/PE plastics and comply with FDA and EU 10/2011 standards.
efficient production
The hot runner system and modular mold design enable large-scale production of 500-800 units per day per machine.
1,000,000+ shot life: Core components are made of NAK80 steel with a hardness of 40-42 HRC, resisting wear and tear during high-volume production. However, the actual lifespan may vary depending on how often the mold is used and how well it is maintained. The mold’s production output depends on how often it is used and how well it is maintained. Proper care and storage can extend the mold’s lifespan.
commercial-grade durability
Our kitchen basket molds are a worthwhile investment for your company because of their durability. The baskets produced with our molds can withstand greater weight than other baskets on the market. Reinforced ribs increase the load capacity to 15 kg—three times heavier than household models.
The high-temperature design (-20°C to 120°C) withstands the rigorous sterilization cycles of commercial dishwashers.
Manufacturing
- 3D simulation: Moldflow analysis predicts and eliminates sink marks and warping. 3D technology gives the basket a more refined look.
- Hard turning: 5-axis CNC machining achieves positioning accuracy of <0.005mm.
- EDM texturing: Creates a non-slip surface pattern (Ra 3.2-6.3μm).
- Trial testing: 500 sampling cycles with a dimensional inspection report.
- Surface treatment: Nitriding for corrosion resistance in humid environments.
- Quality certification: PPAP Level 3 documentation is provided.
materials for kitchen basket injection molds
Kitchen basket injection molds are typically made of steel or aluminum, with the choice of material often determined by the performance requirements of the final part. Steel is typically used for high-strength applications, while aluminum is more commonly used when weight or cost are primary considerations. Sometimes, mold materials such as brass are also used for specific applications. Basket molds are made of high-quality materials for durability. You can use them for years without worrying about breakage or wear. Mold steel is typically 718 or H13 steel, with a shelf life of over one million cycles.
Avoiding common problems
One of the most common problems with kitchen basket molds is warping. Warping can be caused by a variety of factors, such as improper cooling or uneven heating. Warping can cause the basket to deform and become difficult to use. To avoid this problem, be sure to carefully follow the manufacturer’s instructions.
Another common problem is sinking. This occurs when the plastic material does not fill the entire mold cavity. Sinking can cause the basket to be thinner than intended and reduce its strength. To avoid this, it is important to inject the material into the mold under high pressure.
If you notice any problems with your kitchen basket mold, be sure to take action to resolve the issue as soon as possible. Proper mold care and careful adherence to the manufacturer’s instructions will ensure a long life for the mold.
Frequently asked questions
When can I get a price for a kitchen basket mold?
Please send us your inquiry via email. Once we confirm the design (including functional details of the parameters), material, color, and quantity, we will provide a quote within 24 hours. If your request is urgent, please call us so we can prioritize your inquiry.
What is the lead time for kitchen basket molds?
This depends entirely on the size and complexity of the mold. Typically, the lead time is 15-45 days. For simple, small molds, we can complete them within 15 days.
How do we ensure the quality of kitchen basket molds?
YUCO strictly controls the quality of raw materials and components, establishing a comprehensive set of procedures for incoming material inspection, in-process inspection, and final inspection. We maintain a well-organized process layout, ensuring sufficient production capacity and effective coordination for each process.
To continuously improve product quality, we actively invest in the research and development of new process technologies.
We have a professional team that continuously improves existing processes and equipment to reduce processing costs and improve product quality.
Our team analyzes and optimizes mold flow to avoid potential quality issues later. This is achieved through mold flow analysis.
We have introduced advanced inspection and testing equipment, which can effectively detect potential quality issues at an early stage.
We will provide you with a video of the production process details, including process reports, product dimensions, structure and surface details, packaging details, etc.
If customers encounter any problems, our experienced team is always ready to assist.
Can you do post-production?
Some customers require post-processing, product assembly, and packaging in addition to injection molding. We’ve done this many times and have the facilities and personnel ready for these processes.
If you have post-production needs, please feel free to contact us. You can also send us a quote request for any required parts. We will be happy to provide you with a quote or any technical, packaging, post-processing, or shipping inquiries.
What does your OEM service include?
We also offer custom shapes and sizes. Our team of professional designers can create custom molds based on your specific requirements. We’ll support your requirements from concept to mass production.
- You can provide us with a 3D drawing, and our engineers and production team will review the design and provide you with an accurate cost quote.
- If you don’t have a 3D drawing, you can provide a 2D drawing or a sample with full-scale features and details, and we’ll help you complete the 3D design.
- You can also customize your logo on the product, packaging, color box, or carton.
- We also offer assembly services for OEM parts.
Why choose YUCO Mold's kitchen basket molds?
YUCO Mold is the leading plastic injection mold supplier for baskets in China and around the world. With years of experience, we have a mature product and mold design structure, offering professional technical guidance.
When it comes to kitchen baskets, molds often come with questions. What material should be used? How deep should the basket be? What are the optimal dimensions for a kitchen basket?
Contact us to order a YUCO kitchen basket mold. You can visit our factory or fill out the form on our website. You can also call us at the number provided on our website. Our experienced team is ready to assist you with your order. Request your mold solution today!
Tel: +86 13586040750
